Can you explain batteries, capacitors and cycles?
Just like the petrol tank at the back of your car holds the fuel for your engine, your battery holds the fuel for the
electrical components within your car. A standard battery is okay for standard electrical demands but once you start adding
electrical components (such as amplifiers) you'll need to bring the power storage system up to speed too by either adding a
capacitor or upgrading your battery. Lets look a little further into what a battery actually is.
Batteries differ to stiffening capacitors in that they create electricity via a chemical reaction whereas caps simply store
energy. Your standard run-of-the-mill lead-acid cell (i.e. factory car battery) is created using a large number of thin plates
that are mounted tightly side by side (or in spiral / circular cells as is the case with Optima batteries). The material these
plates are made from alternates as they sit side by side (i.e. plates 1, 3, 5, 7 and 9 are one material while plates 2, 4, 6,
8 and 10 are the other). The most commonly used of these materials are Lead Dioxide (PbO2 / the positive plates) and Sponge
lead (Pb / the negative plates). These plates are immersed in electrolyte which is most commonly diluted Sulfuric Acid (H2SO4).
The types of metals and the electrolyte used will determine the output of a cell. A typical fully charged lead-acid battery
produces approximately 2.11 volts per cell so when you couple six of these cells together you get your twelve volt car battery.
The chemical action between the metals and the electrolyte (battery acid) creates the electrical energy. Energy flows from the
battery as soon as there is an electrical load (e.g. a starter motor, an amplifier, a pair of headlights, a heater and so on)
that completes a circuit between the positive terminal (connected to the positive plates) and the negative terminal which is
connected to the negative plates. Electrical current flows as charged portions of acid (ions) between the battery plates and
as electrons through the external circuit from negative to positive. Just re-read that last sentence again too; the power flows
from the negative to the positive - this is why we put so much emphasis on earthing kits and other earth upgrades when installing
systems. The action of the lead-acid battery is determined by many factors, some of which include the chemicals used,
state-of-charge, temperature, porosity, diffusion, and of course; load. As a side note I should also mention that while many
batteries (such as Optima and Odyssey) are called dry cells, they're actually gel-cells. The electrolyte is actually a jelly
like substance rather than a true dry substance.
Click on images to enlarge
Moving to the actual life and home of batteries, what most people don't realize is that car batteries operate in a constant
process of charge and discharge. When a battery is connected to a load that needs electricity (such as the starter motor) current
flows from the battery and it begins to discharge. In the reverse process a battery becomes charged when current flows back
into it. This process restores the chemical difference between the plates. This happens constantly while you're driving because
the alternator puts current back into the battery. Expanding this concept and getting a little more technical; as a battery
discharges the lead plates become more chemically alike. The acid becomes weaker and the voltage drops. Eventually the battery
is so discharged that it can no longer deliver electricity at a useful voltage. You can recharge a discharged battery by feeding
electrical current back into it. A full charge restores the chemical difference between the plates and leaves the battery ready
to deliver its full power again. This unique process of discharge and charge in the lead-acid battery means that energy can be
discharged and restored over and over again. This is what's known as the cycling ability in a battery. More about battery cycles
later.
When the battery won't start your car people usual refer to it as "dead". However that is not technically correct. A battery
that's merely discharged (from leaving your headlights on for example) can be jump-started from another fully charged battery
and recharged to its full capacity. About thirty minutes of driving around should allow the alternator to fully charge the
battery. However if the alternator (or another part of the cars electrical system) is damaged the battery will not recharge. So
if your battery keeps discharging, have someone check the electrical system before changing the battery. Recharging can only be
undertaken a certain number of times for any given battery and when once it reaches the end of its service life (when the active
material in the plates can no longer sustain a discharge current) it must be replaced. Car batteries age as the active positive
plate material sheds (or flakes off) due to the normal expansion and contraction that occurs during the discharge and charge
cycles. This causes a loss of plate capacity and muddy sediment to build up in the bottom of the case. This can eventually lead
to short between the plates of a cell and is a shore fire way to kill off the battery. In hot climates there are additional
causes of failure such as positive grid growth, positive grid metal corrosion, negative grid shrinkage, buckling of plates or
loss of water. The list doesn't end there though. Deep discharges, heat, vibration, fast charging, and overcharging all
accelerate the "aging" process. Scarily though; approximately fifty percent of premature car battery failures are caused by
water loss during normal recharging and charging (in other words; a lack of maintenance). The water simply evaporates under
high temperature (either internally or under bonnet) and many people simply don't bother to top it up. And for heavens sake
purchase a battery that is of the right size for the job at hand. Many intercooler kits (such as the one for the 200SX) come
with Odyssey 650 battery to allow the intercooler tube to go through the battery tray. These batteries are designed for jet
skis and are literally murdered when you start placing big demands on them.
Battery cycle is another important aspect to consider and if you're an audio nut you no doubt will have heard of deep-cycle
batteries. A cycle is defined as one discharge and one recharge of the battery. Most normal and deep-cycle batteries are lead-acid
cells and use exactly the same chemistry for their operation. The difference is in the way that the batteries optimize their
design. Normal shallow cycle car batteries are designed to provide a very large amount of current for a short period of time.
This surge of current is needed to turn the engine over during starting. Once the engine starts the alternator provides all the
power that the car needs so a car battery may go through its entire life without ever being drained more than 20 percent of its
total capacity. Used in this way a normal car battery can last a number of years. To achieve a large amount of current a normal
car battery uses thin plates in order to increase its surface area.
Deep cycle batteries are designed differently. They're designed to provide a steady amount of current over a long period of
time. They can still provide a surge when needed but not quite as powerful as a normal car battery can. A deep-cycle battery is
also designed to be deeply discharged over and over again (such as when you're playing your stereo for long periods of time
without the engine running). This is something that would ruin a car battery very quickly. To accomplish this feat, a deep-cycle
battery uses thicker plates. The deep-cycle battery can withstand several thousand total discharge/recharge cycles, while a
normal car battery is not designed to be totally discharged.
You would be ill-advised to purchase a battery without understanding some specs and two of the more important ones for a car
battery are CCA and RC. Cold cranking amps (CCA) refers to the number of amperes the battery can produce at 0 degrees C for 30
seconds. Reserve Capacity (RC) is the number of minutes that the battery can deliver 25 amperes while keeping its voltage above
10.5 volts. Typically a deep-cycle battery will have two or three times the RC of a normal car battery but will deliver less CCA.
For this reason you'll usually find deep-cycle batteries in sound quality cars and normal car batteries in sound pressure level
cars. It's very important in SPL competition cars that massive amounts of current remains on tap for instant usage. The help
this cause capacitors are also often employed right next to the amplifiers.
Capacitors (also known as stiffening or power capacitors) are similar to batteries but have one main difference in that
they do not generate electricity. Rather; they only store it and discharge it - fast. They have a similar mechanical built to a
battery, utilizing two rolled up plates of electrically conductive material separated by a dielectric insulator. Within this
frame an electrical field charge is stored. The quantum (quantity) of this charge is the capacitor's value, measured in farads.
It is determined via a few factors including the surface area of the plates, the effective distance between the plates and the
chemical composition of the dielectric material. Audio capacitors (the ones the size of coke cans) are fast discharging energy
reservoirs that store the necessary power your amplifier will need to punch those big bass notes while limiting clipping. They
store power during intervals when it is not required (which is most of the time) and release it when a short term transient
demand exceeds what is available from the car's power system.
If you wish to keep your factory car battery, generally you'll use a stiffening capacitor to keep your energy levels topped
up. From the smallest 0.5 farad to monsters like the 35 farad one available from Stinger, you're guaranteed to find a capacitor
suitable for your installation. When selecting what size cap you need there is a very general rule of thumb that states you
require around 0.5 farad (500,000 microfarads) per 500 watts of continuous power output. Using more will not cause any problems
other than damage to your bank account balance.
Like batteries, caps have many different specs but one important one (besides farads) is named the Equivalent Series
Resistance. All caps are rated for ESR and in a perfect world they would only have one figure. However all conductors have
resistance and in a cap there are many conductors such as terminal leads, foil and even the dielectric electrolyte and the
resistance of these conductors all contribute to the capacitors series resistance. It's essentially the same as having a resistor
in series with an ideal capacitor. Capacitors with relatively high ESR will have less ability to pass current from its plates to
the load (the amplifier) so consider this aspect before purchasing.
In conclusion; aftermarket capacitors and batteries are NOT substitutes for a poor charging system. Even with an after market
battery you may have to install a stronger alternator if your charging system is struggling. Remember too that while not all
audio systems need a cap but they are nice if you can budget for one. In much the same way a car will stop with the factory
brakes but if you can afford Brembo six pots you'll stop a lot faster!
Note; image above is taken from How Stuff Works.
What's the difference between normal and deep-cycle batteries?
If you're an audio nut you will have no doubt heard of deep-cycle batteries. Most normal and deep-cycle batteries are lead-acid
cells and use exactly the same chemistry for their operation. The difference is in the way that the batteries optimize their
design.
Normal car battery
A normal car battery is designed to provide a very large amount of current for a short period of time. This surge of current is
needed to turn the engine over during starting. Once the engine starts the alternator provides all the power that the car needs
so a car battery may go through its entire life without ever being drained more than 20 percent of its total capacity. Used in
this way a normal car battery can last a number of years. To achieve a large amount of current a normal car battery uses thin
plates in order to increase its surface area.
Deep-cycle battery
A deep-cycle battery is designed to provide a steady amount of current over a long period of time. They can still provide a
surge when needed but not quite as powerful as a normal car battery can. A deep-cycle battery is also designed to be
deeply discharged over and over again (such as when you're playing your stereo for long periods of time without the engine
running). This is something that would ruin a car battery very quickly. To accomplish this feat, a deep-cycle battery uses
thicker plates. The deep-cycle battery can withstand several thousand total discharge/recharge cycles, while a normal car battery
is not designed to be totally discharged.
Although they have many different specs, the two more important ones for a car battery are CCA and RC. Cold cranking amps (CCA)
refers to the number of amperes the battery can produce at 0 degrees C for 30 seconds. Reserve Capacity (RC) is the number of
minutes that the battery can deliver 25 amperes while keeping its voltage above 10.5 volts. Typically a deep-cycle battery will
have two or three times the RC of a normal car battery but will deliver less CCAs. For this reason you'll usually find deep-cycle
batteries (such as the Optima yellow top) in sound quality cars and normal car batteries (such as the Optima red top) in sound
pressure level cars.
Is there a website that lists all manufacturers?
The short answer is; yes there sure is. It is called Mobile audio and it can be found by
clicking this link.
Should I Upgrade my Earths?
You most certainly should. But before we canvas this topic you might first want to read about how batteries work.
With engineering technology in modern cars getting more and more advanced one aspect that tends
to get overlooked by many manufacurers is an adequate grounding system dedicated specifically to assist the engine electrical
and ignition systems. Upgrading existing earths in addition to adding numerous new key earth cables may not seem like much but
when you do it the difference is certainly noticeable. Not only will you see improvements in power and torque figures, your
motor will run smoother, it will rev cleaner, your lights will be brighter, your stereo will sound stonger and earth kits actually
assist in fighting engine water corrosion caused through electrolisis.
Skeptics should know these earth kits have been tested on numerous cars including ones with great existing earthing
systems (e.g. Lexus). Some cars gained up to 7 foot lbs. and 5 horsepower extra! Not bad when you consider that you're only
adding a few extra earth cables.
What subwoofer enclsoure can I get for different budgets?
We often get asked what subwoofer enclosures are available for different budgets. Below are some of the more common enclosures
we make here at Fhrx Studios. Remember these enclosures are constructed from MDF, multi-panel, fibreglass, Kevlar or even more
exotic materials such as porcelin. The external surfaces are often carpeted, vinyl (that is colour matched and dyed) or even
painted in two-pac. Vinyl and painting often incurs extra costs to those listed.
Basic enclosures
- Level 1 square or wedge. These are built to suit the car and the subwoofer, are usually constructed from MDF or
multi-panel and are usually trimmed in carpet, vinyl or painted. Approximate price is $100-300 each.

Click on images to enlarge
Level 2 square or wedge. These are more intricate shapes (with angles and indents), are built to suit the car and the
subwoofer, are usually MDF or multi-panel and are trimmed in carpet, vinyl or painted. Approximate price is $200-400 each.
Click on images to enlarge
Level 3 square or wedge. These are enclosures that have a painted face on them for extra effect. They're
built to suit the car and the subwoofer, are usually MDF or multi-panel and are trimmed in carpet, vinyl or
painted. Approximate price is $300-500 each.
Click on images to enlarge
Level 4 square or wedge. These are the most complex of the basic enlclosures (usually incorporating amp or cap
racks), are built to suit the car and the subwoofer, are usually MDF or multi-panel and are trimmed in carpet, vinyl or
painted. Approximate price is $400-600 each.
Click on images to enlarge
Moulded enclosures
- Level 1 moulded. These are built to suit the car and the subwoofer, are usually constructed from half MDF or
multi-panel (front face), half fibreglass / Kevlar (back end) and are usually trimmed in carpet, vinyl or painted. They
usually have a simple grille on the front and simple contour matching around the edges. Approximate price is $400-600 each.
